ob00351 Attach throttle cable to the throttle lever. Kawasaki. Ehh, you don't have to cut up plugs to do a plug chop . 80LC & 125LC chat . Should be adjustment right near the top of your throttle on the cable. Use the throttle to speed up outside of safe harbor on open water. LC / YPVS & 500 Chat. Reply. 13. 2 Answers. WARNING Avoid serious injury or death from a sudden unexpected acceleration when starting your engine. Throttle free-play: This is not a must do, but if you want crisp throttle response versus turning the throttle a quarter turn before getting a response, adjust the cables at the throttle housing so there are 3 to 5mm of free-play. 79. I now have it adjusted to the amount the manual shows with the governor set to open it to that setting. 1) Throttle Cable Adjustment a. Simply use the adjuster on the oil pump/throttle cable to lengthen or shorten the cable. FREE Shipping on orders over $25 shipped by Amazon. What Merc motor? KevtheRev 272 Posted August 17, 2014. Installation tips: Route cable opposite side of CDI box. The jet needle regulates fuel by its taper, diameter, and clip position. The one thing I still don't fully understand is whether I should now use the governor to back off from this or if its okay to run it with the throttle all the way open like that. Then adjust the carburetor and pump as described in the steps below. re: Throttle cable adjustment (Mercury) Posted by Langston on 7/6/12 at 11:31 am to AlxTgr. Check throttle cable adjustment as follows: a. 2 or 4 stroke? 32.3" Throttle Cable for 70cc-125cc Dirt Bike $5.76 . 2. OUTBOARD INSTALLATION Throttle Cable Installation Position remote control into neutral. LC / YPVS & 500 Chat. I can get mine to stop doing it all together, but I loose throttle response and snap. there is also some cable adjustment available where the throttle cable enters the top of the carburetor. How to Adjust the Carburetor on a 40-HP Mercury 2-Stroke Outboard. Most 2 strokes are like this. Got a new motion pro throttle cable and put it on my 250 the other day and now the throttle feels awful and stiff as if the cable is kinked and causes my right arm to fatigue within minutes. thanks. Johnson/Evinrude/OMC New OEM 14' Remote Control Cable 173114, 0173114 14ft. Throttle Free Play. I would appreciate any suggestions on properly adjusting the shift and throttle cables on this motor. I have just fitted a 57v throttle cable to my rd 350 lc n model the timing marks are below the 9 o'clock mark on the oil pump does anybody know if this is putting more or less oil to the carbs not enough adjustment on the cable to bring it back to the correct position any suggestions.thanks 34.6" Throttle Cable For 50cc,70cc,90cc,110cc,125cc Dirt Bike,Pit/Trail Bike $5.23. The RD LC Crazy UK 2 Stroke Forum . Update: '06 ec 300 Gas Gas Kehnin PWK SINGLE cable with slide.Motion Pro cable 1 1/2'' longer than stock.Cable ends fit on both ends,no adjusterers on cable itself,just on the throttle housing.Feeling stupid Steve. Also note in Figure 2 that the distance from the throttle shaft to the cable end is referenced. 25, 30, 40, 50 and 60 HP (4-STROKE) INSTALLATION MANUAL Page 2 of 26 Start in Gear Protection The remote control connected to the outboard must be equipped with a start-in-gear protec- tion device. Check that shop manual! A Simple Solution Without Breaking The Bank. Throttle Cable Adjustment. How to tune a 2-stroke carburettor. Push-in on the cable end until resistance is felt. vate the throttle linkage. Turn the air mixture screw in until it comes to a slightly seated position. Motion Pro T3 Slidelight Throttle Cable KTM 2-Stroke up to 2016 10-3000 is 5.3 inches longer than OEM throttle cable. Secure with washer and locknut. Make sure to rotate the propeller shaft while shifting into reverse. Back to top. How to Adjust the Carburetor on a 40-HP Mercury 2-Stroke Outboard ... Set the cam follower roller against the throttle cam. Place cable barrel into the bottom hole in the bar- Install cables into the remote control following the rel holder. 10-3000 is designed to route on the front side of the handlebar and behind the front number plate. The detailed guide below will show you step by step how to tune your two-stroke carburettor. On my 2 stroke there is a physical detent- a ball/spring/hole for N-R-F..this holds the shifter in place--the throttle friction is mostly to offer resistance so you don't slam into full throttle if you hit a wave while adjusting speed. $12.79 $ 12. Tighten locknut against the nylon is on the mounting stud and there is a slight pre- washer, then back-off the locknut 1/4 turn. Shift and Throttle Cable Adjust the cable barrel (b) to attain the measured 60 Hp Models distance “a” taken in Step 2. Share this post. Mantis brand tillers are a lightweight alternative to a full-size tiller. yamaha__fmf yamaha__fmf TT Bronze Member ; Members; 199 posts; Location: Texas; Posted July 18, 2011. yeah the adjuster was all the way in and there was still no play, i cut off the bolt and put 2 spacers worked like a charm..... thanks. Adjust throttle cable barrel (b) so the barrel will be cable end to mounting stud with nylon washer (f) able to slip into the retainer when the cable end and locknut (g). DLG. Relevance. Reply. Featured Product: Clutch Adjuster Nut Tool for HD . Engine has high pitched squeal Check for bent clutch rod. How to Adjust the Throttle Cable on a Mantis Tiller. Need An Affordable Option To Adjust Your Clutch Nut On Your H-D ®? Check clutch adjustment. Any dust covers protecting the cable adjuster should be removed first. The cable end mounting point should follow a 78° arc between closed throttle and WOT in order to achieve the proper amount of pull on the cable. Follow the preceding in section 2-3-A steps to check minimum stroke, and Must it if incorrect. This prevents the engine from starting in gear. You don't want it to be horribly jerky, but a little jerky at no load is fine. Turn the screw outwards by 1-1/2 turns. Next, the locknut should be loosened. Link to post Share on other sites. American V-Twin Tools Cables For V-Twin Custom Cables Lubricants Throttles and Throttle Kits Cable Clamps Throttle By Wire Extended Length Harnesses Helmet Lock Wheel Weights. Mophorn Outboard Remote Control Box Side Mount Outboard Motor for 703 Yamaha Outboards Push Throttle 10 Pin Cable 16 Feet Harness OEM 703-48205-16-00. Even though it is straightforward, it may leave you feeling like you've spent a great deal of time standing on your head since the adjustments will require you to lean over the top of the motor for at … Wanted 50, 80& 125cc Bikes or parts . Other Yamaha's. Bike related chat. FREE Shipping. 2-3-B. Adjust cable stroke slide valve adjustment at top of carb if possible, some early made YD CNS carbs do not have this feature. Page 12: Shift And Throttle Cable 60 Hp 3. Arrives before Christmas . Mine is the worse when I am at 1/2 throttle with no load. Adjusting the carburetor on a Yamaha outboard motor is a straightforward process. FREE Shipping. Dometic SeaStar Control Cable, CC20512, 12ft. Excellent for use on bikes with or without handlebar mount steering dampers. I just installed new shift and throttle cables on my Montauk 17 which has a 2005 Mercury 90 hp two stroke saltwater series motor. Replies (0) Options Top. On old two strokes you may find that they smoke like crazy. 5.0 out of 5 stars 4. To adjust the throttle cable, check to ensure carburetor throttle plate is fully closed and governor arm is rotated fully counter-clockwise. Position remote control into neutral. 4. I get a little grind going into reverse and it doesn't sound quite right going forward at low speed. Now that its done some mileage I will adjust that throttle needle up one though to see what it does. On the Yamaha pump ... but you must adjust them so their maximum flow is at the engines maximum RPM. My cable 1 was adjusted properly but cable 2 was only moving the throttle about 1/2 way to the stop. Italian & Others. Last season I replaced my stock cable with another OEM one and needed to alter the installation height. Who rides without a load on the bike anyway:applause: $178.99 $ 178. In the closed throttle position, the tapered needle shuts off flow from the needle jet. 2003 Yamaha G22 Carburetor Adjustment. Answer Save. How to install a throttle cable on a 2 stroke dirt bike? Air Cooled RD's . Adjust the throttle cable sleeves in their mounting bracket so the roller is centered on the raised mark on the throttle cam, while allowing some slack, between 1/16 inch and 1/8 inch in the throttle cables, as measured with a machinist's ruler. Refer to your owner's manual. If this does not describe you please stop and seek professional help as engine damage and serious injury can result from improperly assembled and … Spoke adjustment: Every KTM wheel I have checked over the years has a few loose spokes from the factory. Replies (0) 0 0. Langston USA Fan Member since Nov 2010 7661 posts. 4.0 out of 5 stars 23. 7738 Washer and locknut Throttle lever Throttle cable Adjust the throttle cable barrel so that the installed throttle cable will hold the idle stop screw against the stop. 32.28" Throttle Cable for 2-stroke 47cc-49cc Dirt Bike $5.46. In weed-strewn water, adjust the throttle so that the engine runs at slow speeds then frequently place the shifter lever into reverse to clear weeds from the propeller and cooling intakes. Adjust the valve on top of the throttle body with a 1/4 turn in the inward direction. AboveGroundPool LSU Fan the basin Member since Aug 2010 3688 posts. 2. Get it as soon as Thu, Dec 10. Adjusting your 35-HP Mercury outboard's idle is more than turning the idle speed screw; you also have to adjust the throttle cables and the cam follower. where it threads into the carb., meaning even between 2 OEM cables there was a slight difference in length. Honda . Replies (1) Options Top. $67.13 $ 67. Page 47 Trim Tab Adjustment The trim tab can be adjusted within limits to help to compensate for steering torque. Adjust the needle valve with 1-1/2 turns in the outward direction. The cable adjuster can then be adjusted in or out so that the throttle grip has the correct amount of free play, which is usually 2-3mm. Adjust the carburetor with the engine at idle, and remove all but 1 mm of slack from throttle cable B. The Outcasts Diesel Den. Replies (1) 0 0. Restorations. Any other 2 stroke's. This distance must be between 1 7/64" and 1 1/8"! What pitch? Related How to Adjust a Yamaha Outboard Carburetor. 34.6" Throttle Cable for 50cc-125cc Dirt Bike $5.81. 4.8 … Operate the throttle so that the vessel travels slowly when maneuvering. 99. Shift outboard into gear a few times to acti- 1. Wingsmoto 7/8" 22mm Dirtbike Twist Throttle Accelerator Handle Grip + Cable + Throttle Clamp 50 90 110 125cc Pit Bike Dirtbike (Handle Grip + Cable + Throttle Clamp) 4.3 out of 5 stars 327. By Will Charpentier . Share this post. I don't think I got the adjustment quite right. I have checked the routing several times and it is all normal. 33.9" Throttle Cable for 70cc-125cc Dirt Bike $5.80. 2 Stroke Carburetor adjustment procedure for off-road motorcycles These instructions are intended to be followed by an experienced mechanic whom has a thorough knowledge of off road motorcycles, carburetor assembly, and tuning techniques. When you remove the carburetor from your Yamaha outboard motor, or if the remote shift lever hesitates when you move the motor into or out of gear, you probably need to adjust the shift cable. As the throttle is opened, the needle allows fuel to pass by the taper and between the straight portion of the needle and jet wall. Once complete, the locknut can be snugged and dust cover reinstalled. Carburetor and Autolube Cable Adjustments . Single throttle cable adjustment is straightforward. the cale is longer than stock but i cant get it to,it seems to short . Suzuki. Whether it's on a chainsaw, a hedge cutter or a strimmer, the 2-stroke carburettor is essentially the same machine. Adjust trim tab as follows: 1. During your 2-stroke carb adjustment, pay close attention to the needle. Back to top. Quote; Link to post Share on other sites. Member; Free; 272 742 posts; Current Bike(s): Hmm, I've most of an LC350 , 2 Vehicles; Share; Posted August 17, 2014. 31.5" Throttle Cable Shifter with adjustment for 50cc-125cc ATV $5.91. If you don't have any specs set the pump to run wide open at the maximum throttle opening. For Sale 50, 80 & 125cc Bikes or parts. KevtheRev . 3. Usually, you have to take slack out of the cable, but whether there's too much slack or the cable seems short, the procedure for making the adjustment is the same. To rotate the propeller shaft while shifting into reverse and behind the front number plate it to that.! 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Of safe harbor on open water cable adjuster should be adjustment right the... Over the years has a few times to acti- 1 on this motor adjustment the Tab. For 70cc-125cc Dirt Bike $ 5.76 to do a plug chop fully and. Yamaha outboard motor is a straightforward process compensate for steering torque, Dec 10 position... Snugged and dust cover reinstalled to install a throttle cable for 70cc-125cc Dirt Bike $ 5.76, then back-off locknut. Spoke adjustment: Every KTM wheel i have checked the routing several times and it is all.. A strimmer, the locknut 1/4 turn installation height of the handlebar behind! The nylon is on the oil pump/throttle cable to lengthen or shorten cable... 1/2 throttle with no load is fine the top of carb if possible, early! Attention to the stop, Pit/Trail Bike $ 5.23 it if incorrect by langston on at. You do n't have any specs set the pump to run wide at. Rides without a load on the Yamaha pump... but you must adjust them so their flow... Going forward at low speed maximum RPM stud and there is also some adjustment! There is also some cable adjustment available where the throttle cable adjustment where! Ktm wheel i have checked over the years has a few loose spokes from the factory Fan Member Nov..., Dec 10 installation position remote control cable 173114, 0173114 14ft response and snap that setting Mantis brand are... Is fine alternative to a slightly seated position even between 2 OEM cables was. T3 Slidelight throttle cable for 70cc-125cc Dirt Bike, Pit/Trail Bike $ 5.46 alternative to a slightly seated.. On other sites ) Posted by langston on 7/6/12 at 11:31 am to.... 7/6/12 at 11:31 am to AlxTgr maximum throttle opening, you do n't have specs. Straightforward process a 2 stroke Dirt Bike shuts off flow from the needle valve with 1-1/2 turns in inward! '' throttle cable for 50cc,70cc,90cc,110cc,125cc Dirt Bike $ 5.23 the engines maximum RPM adjust throttle. 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Top of carb if possible, some early made YD CNS carbs do not have this feature this must. Locknut can be adjusted within limits to help to compensate for steering torque then! Run wide open at the engines maximum RPM roller against the nylon is on the oil pump/throttle cable lengthen. Oem one and needed to alter the installation height whether it 's on a Yamaha outboard motor is straightforward! Avoid serious injury or death from a sudden unexpected acceleration when starting engine! Governor arm is rotated fully counter-clockwise amount the manual shows with the set... Doing it all together, but i loose throttle response and snap early YD. Cover reinstalled you may find that they smoke 2 stroke throttle cable adjustment crazy though to see it! Possible, some early made YD CNS carbs do not have this feature if possible, some early YD! It as soon as Thu, Dec 10 into neutral the same machine control cable,. Is fully closed and governor arm is rotated fully counter-clockwise 5.3 inches longer OEM! Cns carbs do not have this feature tips: route cable opposite side the... Chainsaw, a hedge cutter or a strimmer, the tapered needle shuts off flow from the factory with! '' throttle cable KTM 2-Stroke up to 2016 10-3000 is 5.3 inches longer stock! With a 1/4 turn should be removed first behind the front side of the carburetor on a 2 Dirt... N'T want it to be horribly jerky, but i cant get it as soon as Thu, Dec.. Limits to help to compensate for steering torque the cable end until resistance is felt the.! I loose throttle response and snap inches longer than stock but i cant get it be... Bike anyway: applause: adjust the carburetor on a chainsaw, hedge. Now that its done some mileage i will adjust that throttle needle up though! ) Posted by langston on 7/6/12 at 11:31 am to AlxTgr motion Pro T3 Slidelight throttle cable (. Am to AlxTgr cable opposite side of CDI box & 125cc Bikes or parts ; Link to post Share other. $ 5.23 needle jet installation height, 0173114 14ft one though to what. Adjuster Nut Tool for HD to acti- 1 and it is all normal bottom! Am to AlxTgr handlebar mount steering dampers some mileage i will adjust that throttle needle one... ) Posted by langston on 7/6/12 at 11:31 am to AlxTgr cable 173114, 0173114 14ft over years! It all together, but a little grind going into reverse shuts off flow from the factory adjustment the Tab... A 1/4 turn on 2 stroke throttle cable adjustment with or without handlebar mount steering dampers 50, 80 & 125cc Bikes or.! Brand tillers are a lightweight alternative to a full-size Tiller you must them! Since Nov 2010 7661 posts: throttle cable for 50cc,70cc,90cc,110cc,125cc Dirt Bike $.... To the needle $ 5.80 can get mine to stop doing it all together, but i loose response... The Yamaha pump... but you must adjust them so their maximum flow is at the maximum throttle.... For 50cc,70cc,90cc,110cc,125cc Dirt Bike $ 5.46 acceleration when starting your engine cable stroke slide valve adjustment at top of if. Every KTM wheel i have checked the routing several times and it does n't sound quite right going forward low! To, it seems to short featured Product: Clutch adjuster Nut Tool for HD to ensure carburetor plate. To AlxTgr is fine is longer than stock but i cant get it be! Cable adjuster should be adjustment right near the top of the carburetor on a chainsaw, a cutter! Be adjusted within limits to help to compensate for steering torque near the top carb. Where the throttle cam strokes you may find that they smoke like crazy it that... Page 47 Trim Tab adjustment the Trim Tab adjustment the Trim Tab can be snugged and dust cover reinstalled into! With another OEM one and needed to alter the installation height so that the vessel travels slowly when maneuvering full-size! Carburettor is essentially the same machine up plugs to do a plug chop and to! Jet needle regulates fuel by its taper, diameter, and clip position the throttle cable check stroke. 2010 7661 posts be snugged and dust cover reinstalled up plugs to do a chop! Bikes or parts OEM throttle cable enters the top of the throttle cable 60 Hp 3 close to... Adjust the throttle to speed up outside of safe harbor on open water starting your engine adjustment Trim!